Gallus Innovation Days in St. Gallen, Switzerland
The Gallus Labelmaster is a label printing press platform designed for the characterization and packaging marketplace. Information technology features a special platform pattern and can be configured by customers to come across their own specific requirements. With its open up interfaces and Heidelberg platform development know-how for first presses of Heidelberg, this machine represents a highly secure investment and enables users to answer flexibly to future changes in the market. The Labelmaster 440 thus builds on the successful, tried-and-tested design principle of Speedmaster offset press presses from Heidelberg.
"Gallus and Heidelberg accept harnessed a great many synergies in developing the new platform technology for the label marketplace. Modular design and reduction in complication benefit both sets of customers—sheetfed and characterization marketplace—and make them more competitive," said Stephan Plenz, fellow member of the Heidelberg Management Lath responsible for equipment. The Gallus Labelmaster augments the existing digital label printing portfolio—also developed in collaboration with Heidelberg and based on the Gallus Labelfire 340—with a solution for high-quality packaging and characterization applications. Other, wider spider web widths will follow equally evolution of the machine organization continues. A Gallus customer in Europe is currently putting the first press through its paces in an intensive field examination plan and the first serial deliveries are scheduled for the second quarter of next year.
In the new platform system, the Gallus Labelmaster is made up of modules that each comprise two printing units. These modules are available in three different variants. The 'Basic' version covers all the required standards of the characterization press; the 'Plus' version allows greater flexibility; and the 'Advanced' version is configurable for all needs in the level of automation. By opting for a modular organisation, Gallus is ensuring that label printers can satisfy prevailing marketplace requirements and stay fit for the futurity at all times. And this for investment sums that were non previously possible for premium products. Christof Naier, vice president – sales and service (Characterization Business organisation) and member of executive committee, Gallus Ferdinand Ruesch AG said, "This new product will offer our customers a toll-performance ratio which has not been seen earlier."
This modularity is made possible past, among other things, a new locking system that makes it easy to change printing units accurately. The organisation positions the printing units on the base unit with precision and locks them in identify, thus ensuring 100% annals accuracy from the moment the press is started, regardless of what substrate is chosen. The printing is designed to back up a wide range of substrates, from paper and PE to PP and foil.
The developers at Gallus have as well introduced a special characteristic to brand operating the Gallus Labelmaster a user-friendly experience. The Gallus engineers have tried to ensure that the printing is simple and fast to operate beyond all sectors. The press tin can exist controlled centrally via an HMI bear on panel, although manual intervention is also supported, with operators able to make changes with ease and, more than importantly, very quickly, thereby achieving short set-up times. The lightweight aluminium printing cylinders that have been specially adult for this machine type can exist inverse in but a few quick steps, thus ensuring that task changes can exist completed with speed.
Even so, it is not but fix-upwardly processes that have been speeded upwardly—the high printing speeds of upwards to 200 m a minute on the press ensure operational cost-efficiency with register accuracy. A short web path of just ane.i m from press unit to press unit of measurement significantly reduces waste product and an optimized ink duct for the chambered doctor blade needs simply 250 gm of ink and therefore keeps the associated costs low. The ink duct has too been improved in ink spitting and foaming. The newly designed flexographic printing unit of measurement is driven directly by two servomotors. Besides being fitted out with flexographic printing units, the press can also exist equipped with a newly adult screen printing unit that enables users to make the near of high-end finishing options.
The register accuracy of the Gallus Labelmaster is besides impressive as demonstrated. Whether the printing is running at a low prepare-up speed or beingness accelerated to a high maximum speed, the printed images do a good register, without any major correction necessary. 3 jobs were performed during the sit-in which were completed within 10 minutes with merely the printing cylinders changed as per the job requirements. Klaus Bachstein, chief executive officer, Gallus Grouping said, "We wanted to build a new machine which can be configured and grows with the customer. I think, this is a machine which uses our and Heidelberg'due south experience and know-how very well. The introduction of this machine and its futurity grade volition help make our portfolio consummate."
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Source: https://packagingsouthasia.com/events/gallus-innovation-days-in-st-gallen-switzerland/
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